Manufacturing & Quality Control

Maximum Protection. American Quality. Trusted by Healthcare Professionals.

At USA MedPro, we take pride in our state-of-the-art manufacturing process and rigorous quality control standards. Every ASTM Level 3 surgical mask we produce is meticulously crafted to meet the highest levels of protection, safety, and reliability. Unlike many competitors who rely on foreign suppliers for raw materials, our masks are 100% American-made—ensuring consistent quality, a secure supply chain, and full transparency from start to finish.

When lives are on the line, quality isn’t just important—it’s non-negotiable.

100% American-Made Production

From Raw Materials to Finished Masks—Made on American Soil

Many PPE manufacturers claim to be “made in the USA,” but they still use imported materials that can be unreliable. At USA MedPro, we control the entire process, ensuring that every component of our masks is sourced and produced in America.

  • Raw materials sourced exclusively from U.S. suppliers
  • Manufacturing facility located in the United States
  • No reliance on foreign supply chains, reducing risks of shortages and delays
  • Strict adherence to American safety and compliance regulations

By keeping our operations 100% domestic, we can guarantee the highest levels of quality, consistency, and transparency—so you always know exactly what you’re getting.

Why American Manufacturing Matters

Quality You Can Trust – U.S.-made masks adhere to strict quality controls and regulatory standards, ensuring that every mask performs as expected.

Complete Transparency – Unlike many importers, we invite customers to visit our facility, view our manufacturing process, and verify the quality of our materials.

Secure Supply Chain – By sourcing 100% American materials, we eliminate the risks of inconsistent quality, shipping delays, and supply shortages.

Supporting American Jobs – Choosing USA MedPro means supporting local workers, industries, and the revival of U.S. manufacturing.

Advanced Manufacturing Process

Cutting-Edge Technology Meets Precision Engineering

Our facility is equipped with state-of-the-art machinery, designed to produce high-performance ASTM Level 3 surgical masks with efficiency, accuracy, and reliability.

How Our Surgical Masks Are Made

  1. Material Preparation – We source high-quality spunbond and melt-blown fabric from trusted American suppliers to ensure optimal filtration and breathability.
  2. Layer Bonding – Our masks are constructed using a three-layer design:
    • Outer Layer: Fluid-resistant spunbond material to repel splashes and droplets.
    • Middle Layer: High-efficiency melt-blown filtration layer that captures bacteria and airborne particles.
    • Inner Layer: Soft, hypoallergenic spunbond fabric for all-day comfort.
  1. Ultrasonic Welding – The three layers are bonded using ultrasonic welding technology, ensuring a secure, seamless fit without the need for adhesives or chemicals.
  2. Ear Loop Attachment & Nose Clip Insertion – Our masks are designed for comfort and performance, with reinforced ear loops and adjustable nose clips for a secure fit.
  3. Sterilization & Packaging – Every batch undergoes thorough inspection before being individually packaged and sealed to maintain sterility and protection.

By leveraging precision engineering and cutting-edge automation, our facility is capable of producing millions of masks per month, ensuring a steady and reliable supply for hospitals, clinics, and businesses nationwide.

Rigorous Quality Control & Testing

Every Batch. Every Mask. Tested for Performance & Protection.

Unlike many imported masks that fail to meet industry standards, USA MedPro masks are tested at every stage of production—from raw materials to finished products.

  • Bacterial Filtration Efficiency (BFE) Testing – Ensures masks filter out 98%+ of airborne bacteria and particles.
  • Particle Filtration Efficiency (PFE) Testing – Measures mask performance against submicron particles, including viruses.
  • Fluid Resistance Testing – ASTM Level 3 certification requires maximum protection against fluid splashes and sprays.
  • Breathability Testing – Ensures masks provide adequate airflow while maintaining high filtration efficiency.
  • Tensile Strength Testing – Evaluates the durability of ear loops and structural integrity of the mask.

We don’t just claim that our masks meet industry standards—we prove it with comprehensive testing and third-party verification.

Click here to view our report from Nelson Labs.

ASTM Level 3 Certification: Maximum Protection

Trusted by Healthcare Professionals. Built for the Frontlines.

Our masks are ASTM Level 3 certified, offering the highest level of protection in surgical mask performance.

  • Meets or exceeds ASTM F2100-21 standards for medical-grade PPE
  • Ideal for surgical procedures, healthcare settings, and high-risk environments
  • Blocks fluid penetration and airborne contaminants
  • Trusted by hospitals, clinics, and government agencies

 

With USA MedPro, you’re not just buying a mask—you’re investing in real protection that works.

Full Transparency & Customer Assurance

We Invite You to See the Difference for Yourself.

At USA MedPro, we believe in complete transparency—because we have nothing to hide.

  • Facility Visits Available – We invite customers, distributors, and healthcare providers to tour our facility, observe our production process, and see our quality control measures in action.
  • Routine Testing Results – We conduct routine batch testing, and results are available upon request.
  • U.S. Government & Regulatory Compliance – We adhere to FDA, ASTM, and CDC guidelines, ensuring our masks meet the strictest safety and performance standards.

We don’t expect you to take our word for it—we encourage you to see it firsthand. Click to schedule a tour of our facility, or call 713.987.3568.

Ready to Experience the USA MedPro Difference?

  • 100% American-made surgical masks
  • Manufactured with precision & tested for superior performance
  • ASTM Level 3 certified for maximum protection
  • Reliable, large-scale production for bulk orders

 

Protect Your Team with Quality You Can Trust.
Partner with USA MedPro for Premium, American-Made PPE.